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Dairy Effluent Treatment Plant(ETP)

Name: Dairy Effluent Treatment Plant(ETP)
Brand: ADITYA ENVIROTECH
Price: 1100000.00 INR
Availability: InStock

Price 1100000.00 INR/ Piece

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MOQ : 1 Piece

Dairy Effluent Treatment Plant(ETP) Specification

Automation Grade
Automatic/Semi-Automatic

Installation Type
Prefabricated/Customized On-Site Installation

Treatment Technique
Activated Sludge Process, Clarification, Aeration, Filtration

Ph Level
6.5 - 8.5 (adjustable as per requirement)

Power
Varies with capacity (typically 5 kW - 100 kW or above)

Water Source
Dairy Wastewater / Effluent

Capacity
10 KLD - 1,000 KLD or more (customizable)

Membrane Size
As per specification (e.g., 4/8 diameter, up to several meters)

Application
Treatment of dairy/food processing effluent for safe disposal or reuse

Membrane Quantity
As per design (if membrane process used, e.g., MBR/UF/RO)

Material
Mild Steel / Stainless Steel / RCC (Reinforced Cement Concrete)

Flow Rate
Variable, typically 10 m3/hr to 250 m3/hr

Product Type
Dairy Effluent Treatment Plant

Technology
Biological & Physical-Chemical Treatment

Power Source
Electric

Operation Type
Automatic / Semi-Automatic

Pressure
1 - 2 bar (in filtration stage or as required)

Dimension (L*W*H)
Custom-engineered as per site and capacity

Weight
Customized as per plant size (multiple tons)

Color
As per client requirement (usually industrial grey/green)

Capacity Intel Flow Rate
As per design, matches plant capacity

Energy Efficiency
Designed for optimal power consumption

Tertiary Treatment Options
Sand/Carbon Filtration, Disinfection (UV/Chlorination)

Noise Level
Below 85 dB(A)

Safety Features
Leak detection, Overload protection, Emergency stop

Customization
Yes, available for plant size, process, and automation

Design Life
15 - 25 years with proper maintenance

Outlet Water Quality
BOD < 30 mg/L, COD < 250 mg/L, TSS < 100 mg/L

Disposal Method
Treated water for irrigation/utility or compliant discharge

Secondary Treatment Components
Aeration Tank, Clarifier, Biological Reactors

Service Mode
Turnkey Project, AMC (Annual Maintenance Contract) available

Pretreatment Options
Oil & Grease Trap, DAF (Dissolved Air Flotation), Chemical Dosing

Effluent Discharge Compliance
Meets CPCB/State Pollution Control Board standards

Control System
PLC/SCADA-based advanced automation (optional)

Inlet BOD/COD Capacity
BOD up to 1,500 mg/L, COD up to 3,000 mg/L (customizable)

Primary Treatment Components
Screening, Grit Removal, Equalization Tank

Sludge Handling System
Integrated (includes dewatering and drying beds or mechanical dewatering)

Dairy Effluent Treatment Plant(ETP) About

A Dairy Effluent Treatment Plant (ETP) is a wastewater treatment system used in dairy processing industries to treat wastewater generated from milk processing, equipment washing, cleaning-in-place (CIP) systems, and packaging operations before it is discharged or reused. Dairy wastewater typically contains high levels of fats, oils, grease (FOG), proteins, lactose, suspended solids, and organic matter, resulting in high BOD and COD values.

Complete Effluent Treatment Solution

This plant combines all essential stages of dairy effluent treatment, from primary screening and grit removal to advanced secondary processes like aeration and biological treatment, culminating in tertiary disinfection. The integrated sludge handling ensures safe and efficient solids management. The system is engineered for various flow rates and customizable based on site and process needs, delivering reliable and compliant water output.

Tailored Design & Automation

Our ETP solutions are custom-designed to match plant size, inlet pollution loads, and user requirements. Advanced control via PLC or SCADA automation is available, ensuring precise process management and minimized human intervention. Both automatic and semi-automatic options can be integrated for convenience and operational efficiency.

Compliance, Safety & Service Assurance

The system guarantees compliance with CPCB and state pollution standards, providing discharge-ready or reusable water. Key safety features include leak detection, overload protection, and emergency shut-off. We offer turnkey installation and optional Annual Maintenance Contracts, ensuring long operating life-typically 15-25 years with appropriate care.

FAQ's of Dairy Effluent Treatment Plant(ETP):

Q: How does the Dairy Effluent Treatment Plant effectively treat dairy wastewater?

A: The plant employs a combination of primary (screening, grit removal), secondary (aeration tanks, biological reactors), and tertiary (filtration, UV/chlorination) processes. These stages systematically remove organic matter, suspended solids, and pathogens, ensuring the treated effluent meets regulatory standards for discharge or reuse.

Q: What is the benefit of integrating a sludge handling system with the ETP?

A: The integrated sludge handling system-including dewatering and drying beds or mechanical methods-enables efficient removal and safe management of solid residues, reducing operational costs and environmental impact. This ensures compliance and minimizes disposal challenges.

Q: When should a dairy processing facility consider installing an ETP with advanced automation?

A: Facilities with high effluent loads, stricter discharge criteria, or the need for consistent, reliable treatment benefit most from ETPs equipped with PLC/SCADA automation. Automation increases process efficiency, safety, and ease of operation for both new and expanding plants.

Q: Where can the treated water from the ETP be utilized?

A: The treated water-meeting BOD, COD, and TSS standards-can be safely discharged to the environment as per legal norms or reused within the facility for utilities like irrigation, cleaning, or cooling, providing cost savings and sustainable resource use.

Q: What are the main steps involved in the operation and maintenance of the ETP?

A: Routine operation includes monitoring pH, flow, and pollution parameters, checking automated controls, and performing preventive maintenance on tanks, pumps, and sludge handling units. Opting for an AMC ensures professional upkeep, optimizing plant longevity and compliance.

Q: How customizable is the ETP for varying dairy effluent characteristics?

A: The system is highly customizable-options for plant size, inlet capacities (10 KLD-1,000 KLD+), process selection, automation grade, and materials like MS, SS, or RCC are available. Specific components, such as membranes, can be selected to meet unique site or effluent challenges.

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